Freelance controller showing error when download
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Yes, seems the working memory is full. Take a look to the controller's web page, especially on the program data (PRAM) usage. If it's full you have to change the memory settings of the controller.
The default memory settings of freelance are very stingy. Even on a 16MB controller using only 900KB for PRAM by default (Same default as the 4MB type...).
I would suggest to set the PRAM to 1200KB on a 4MB controler type or to 4000KB on a 16MB type. Thats the proven settings i use in my plant, but i think this can be set much higher. The memory settings are explained nowhere, so this are only experience values.
Keep in mind changing the boot settings require a "load whole station" who may disturbing your plant.