CI854 problem/s resulting in automatic Hot Removal & Hot Insert
Good day,
The installation comprises of the following:
- 800xA v5.1
- Redundant pair of PM866A controllers F/W 5.1.1-2 (5.1.1200.6)
- The CI854 is the only CEX bus module. This is connected to the redundant pair controller via a TK850V007 CEX-Bus Extension Cable to the CEX bus slot of the redundant controller.
There seems to be some error that causes a hot removal and hot insert of the CI854 which results in a plant stoppage. An extract from the log file is below. The log file has also been attached. This has occurred a few times now, and the CI854 has been replaced, as well as the controllers, and it has still occurred thereafter. Is this a known issue, or is there a possible problem on the profibus network?
Extract from logfile:
E 2021-01-05 16:54:12.409 On Unit= 1 HWError AC141 0000 See HWTree Error 16#30030000 16#00020000 E 2021-01-05 16:54:12.410 On Unit= 1.5 HWError AC141 0000 See HWTree Error 16#00000001 16#c0000000 E 2021-01-05 16:54:12.428 On Unit= 1.5.1 HWError AC141 0000 See HWTree Error 16#00000001 16#00000000 E 2021-01-05 16:54:13.412 652 System down 1 0 0 CI854StatusBase.cpp I 2021-01-05 16:54:13.412 D-Time: 200343 µs I 2021-01-05 16:54:13.414 421B 0022 00000001 00000027 .... '... TUE JAN 05 14:54:12 2021 I 2021-01-05 16:54:13.414 4D0A 3000 30000000 00000001 ...0 .... TUE JAN 05 14:54:12 2021 I 2021-01-05 16:54:13.414 ->4105 A000 4B435453 504F5453 STCK STOP TUE JAN 05 14:54:12 2021 E 2021-01-05 16:54:13.414 291 Err: STCK STOP. Resetting CI.. 0 0 0 CI854StatusBase.cpp E 2021-01-05 16:54:13.415 cicomdrv BUSERROR at module 1 address 400c06f0 E 2021-01-05 16:54:13.415 cicomdrv BUSERROR at module 1 address 400c06f4 E 2021-01-05 16:54:13.415 cicomdrv BUSERROR at module 1 address 400c06f8 I 2021-01-05 16:54:13.415 GetDeviceStatus failed W 2021-01-05 16:54:13.415 Watchdog DE_DOWN at address 1 I 2021-01-05 16:54:13.587 735 GetDevStat1: drv or COM error 1 11020 0 CI854StatusBase.cpp I 2021-01-05 16:54:13.590 755 GetDevStat2: drv or COM error 1 11020 0 CI854StatusBase.cpp E 2021-01-05 16:54:13.612 662 CEX bus no resp 1 0 0 CI854StatusBase.cpp I 2021-01-05 16:54:13.612 D-Time: 199619 µs I 2021-01-05 16:54:13.612 GetErrorMemory failed I 2021-01-05 16:54:13.710 278 Get DriverSema 1 0 0 CI854ConfigBase.cpp I 2021-01-05 16:54:13.719 1683 Reset CI with cmd = A 0 0 CI854ConfigBase.cpp I 2021-01-05 16:54:13.899 330 Could not read ErrorMem 1 0 0 CI854ConfigBase.cpp I 2021-01-05 16:54:14.479 Hot removal of CEX module at position 1 detected I 2021-01-05 16:54:14.481 Hot removal on CEX module number 1 has been performed W 2021-01-05 16:54:17.459 A/E Burst: Prevented 143 alarms & events from being printed in the log, refer to an OPC AE client for more info. I 2021-01-05 16:54:19.492 Hot insert on CEX module number 1 is being performed
The installation comprises of the following:
- 800xA v5.1
- Redundant pair of PM866A controllers F/W 5.1.1-2 (5.1.1200.6)
- The CI854 is the only CEX bus module. This is connected to the redundant pair controller via a TK850V007 CEX-Bus Extension Cable to the CEX bus slot of the redundant controller.
There seems to be some error that causes a hot removal and hot insert of the CI854 which results in a plant stoppage. An extract from the log file is below. The log file has also been attached. This has occurred a few times now, and the CI854 has been replaced, as well as the controllers, and it has still occurred thereafter. Is this a known issue, or is there a possible problem on the profibus network?
Extract from logfile:
E 2021-01-05 16:54:12.409 On Unit= 1 HWError AC141 0000 See HWTree Error 16#30030000 16#00020000 E 2021-01-05 16:54:12.410 On Unit= 1.5 HWError AC141 0000 See HWTree Error 16#00000001 16#c0000000 E 2021-01-05 16:54:12.428 On Unit= 1.5.1 HWError AC141 0000 See HWTree Error 16#00000001 16#00000000 E 2021-01-05 16:54:13.412 652 System down 1 0 0 CI854StatusBase.cpp I 2021-01-05 16:54:13.412 D-Time: 200343 µs I 2021-01-05 16:54:13.414 421B 0022 00000001 00000027 .... '... TUE JAN 05 14:54:12 2021 I 2021-01-05 16:54:13.414 4D0A 3000 30000000 00000001 ...0 .... TUE JAN 05 14:54:12 2021 I 2021-01-05 16:54:13.414 ->4105 A000 4B435453 504F5453 STCK STOP TUE JAN 05 14:54:12 2021 E 2021-01-05 16:54:13.414 291 Err: STCK STOP. Resetting CI.. 0 0 0 CI854StatusBase.cpp E 2021-01-05 16:54:13.415 cicomdrv BUSERROR at module 1 address 400c06f0 E 2021-01-05 16:54:13.415 cicomdrv BUSERROR at module 1 address 400c06f4 E 2021-01-05 16:54:13.415 cicomdrv BUSERROR at module 1 address 400c06f8 I 2021-01-05 16:54:13.415 GetDeviceStatus failed W 2021-01-05 16:54:13.415 Watchdog DE_DOWN at address 1 I 2021-01-05 16:54:13.587 735 GetDevStat1: drv or COM error 1 11020 0 CI854StatusBase.cpp I 2021-01-05 16:54:13.590 755 GetDevStat2: drv or COM error 1 11020 0 CI854StatusBase.cpp E 2021-01-05 16:54:13.612 662 CEX bus no resp 1 0 0 CI854StatusBase.cpp I 2021-01-05 16:54:13.612 D-Time: 199619 µs I 2021-01-05 16:54:13.612 GetErrorMemory failed I 2021-01-05 16:54:13.710 278 Get DriverSema 1 0 0 CI854ConfigBase.cpp I 2021-01-05 16:54:13.719 1683 Reset CI with cmd = A 0 0 CI854ConfigBase.cpp I 2021-01-05 16:54:13.899 330 Could not read ErrorMem 1 0 0 CI854ConfigBase.cpp I 2021-01-05 16:54:14.479 Hot removal of CEX module at position 1 detected I 2021-01-05 16:54:14.481 Hot removal on CEX module number 1 has been performed W 2021-01-05 16:54:17.459 A/E Burst: Prevented 143 alarms & events from being printed in the log, refer to an OPC AE client for more info. I 2021-01-05 16:54:19.492 Hot insert on CEX module number 1 is being performed
Asked 14 days ago
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